If you are an avid Sesame Street fan, you may remember the "A Pallet For Me" video, in which a young girl and her dad build a three-legged pallet from the beginning. The satisfaction in her face (and the jig she danced) and the desire to create something of practical value in the home has inspired this adult version. Get ready to be overwhelmed by the immense satisfaction you feel when building a simple wooden chair.
Tips before you start
We can't stress enough: Measure twice, cut once!
Make life easier by drilling holes before driving in screws.
Use wood glue during assembly to strengthen the bonds.
– Cut out the hind legs
This is probably the most difficult part of the project since the hind leg is a single piece that merges on the back of the chair. Use one of the 2x4s and cut it to 39 ”length. Mark it 21 "from the top and 14" from the bottom. It would give you a 4 "section in the middle.
The width of the hind leg is 1½". Measure the distance from the edges of the bottom to the opposite edge of the 14 ”mark. Measure the same distance from the top of the 14 "mark straight up to the 21" mark. Make the same measurement and connect it to the opposite corner at the top of the board. Now you have the pattern for the hind legs. Cut out the piece with a jigsaw puzzle and smooth out the edges with a router or sandpaper.
Step 2 – Cut out the front legs and side aprons
Use 2x2s for the front legs by cutting it into two 17½ ”lengths. Cut four 16 "lengths from 1x4s for aprons. You will use two of them for the sides in this step and the other two in the next step.
Drill pocket holes in the aprons and secure them with 1¼" screws and wood glue. These components make up the two sides of your base chair.
Step 3 – Attach aprons to the sides
With the remaining two 16 ”1x4s, attach them to The front and back of the chair with wood glue Make sure the chair sides are completely straight with a seal and then run the 1¼ ”screws in the pocket holes.
Step 4 – Add support plates to the back
These can be created in different sizes with 1 × 3s, 1 × 4s or even 1 × 6s for a customized look that you like, cut 16-inch lengths, line them in place, and use a breathing level to make sure they are even. mount wooden screws to prevent
Step 5 – Cut out the seat supports
The support helps to give strength to the chair when it is placed under the seat. Begin by cutting both ends of 4 2x2s at a 45 degree angle with a center saw. Put them in place and drill pilot holes before inserting 2 ”wood screws, again with wood glue to improve bonding.
Step 6 – Add the seats and lower hinges
Attaching the seat can be a little difficult. Use 1/2 ”plywood, create a notch in the rear corners so that the seat can fit around the hind legs. Use wood glue to secure the seat to the top edges of the aprons, and then clamp it so that the glue is secured. Secure the seat in one of two ways: Use 2 ”finishing nails hammered in from the top of the seat, or secure from the underside with screws drilled through the aprons.
The hinges on the underside of the chair provide stability and strength to your homemade chair. Cut three wooden lengths for the braces, two measures 18 "and one measures 17". Attach the 18 "lengths on the two sides and the 17" length between them.
Step 7 – Finishing
Fill holes with wood putty and let it dry for several hours or overnight. Grind down the places you filled and all other areas that need it. Vacuum or wipe grains or debris from the surfaces before dyeing your finished product. Or if you feel like adding more of your personality to your creation, customize your chair with upholstery or bold color.
Now stand back and admire your craft. Or take a seat as the little girl in the Sesame Street video who first inspired this DIY wooden chair. Then do a little jig to celebrate!